HONEMIX offers a comprehensive range of vacuum emulsifying mixer machines designed for the precise production of creams, lotions, gels, ointments, and toothpaste. These advanced industrial mixers go beyond simple blending, incorporating essential processes like heating, oil-water emulsification, powder dispersion, vacuum deaeration, high-shear homogenizing, and controlled cooling. Manufacturers rely on HONEMIX equipment to achieve stable textures, smoother product appearances, and consistent, repeatable batch production, addressing critical challenges in high-viscosity material processing.
Key Problems Solved:
- Air Bubbles: Vacuum processing effectively removes trapped air, improving product appearance and filling performance.
- Poor Emulsification: High-shear homogenizers ensure fine, stable emulsions, preventing separation and uneven textures.
- Uneven Temperature Control: Jacketed tanks provide precise heating and cooling, crucial for melting, emulsifying, and protecting active ingredients.
- Wall Sticking: Scraper mixing prevents viscous materials from adhering to tank walls, enhancing heat transfer and product consistency.
Suitable Products: The mixers are ideal for a wide array of products including face cream, body lotion, sunscreen, hair masks, cosmetic gels, pharmaceutical ointments, toothpaste, cleansing balms, and other high-viscosity skincare and personal care formulations.
Main Machine Options:
- Hydraulic Lifting Vacuum Emulsifying Mixer: Offers easy cleaning, convenient maintenance, and flexible operation with a liftable cover.
- Fixed Cover Vacuum Emulsifying Mixer: Suited for larger, stable batch productions with fixed procedures.
- Lab Vacuum Emulsifying Mixer: Perfect for R&D, formula testing, pilot batches, and small-scale production to validate parameters before scaling.
- Toothpaste Vacuum Mixer: Specifically engineered for high-density paste products, ensuring efficient powder wetting, strong mixing, vacuum deaeration, and stable discharge.
How to Choose: Selection depends on several factors:
- Product Viscosity: Determines agitator type, homogenizer power, and pump selection.
- Working Capacity: Match the machine to your normal batch size.
- Heating/Cooling Needs: Assess requirements for temperature control during various phases.
- Vacuum Requirement: Essential for products where bubbles or oxidation impact quality.
- Discharge Method: Choose based on viscosity (gravity, pump, pressure-assisted) and factory layout.
- Cleaning Requirements: Consider features like liftable covers, CIP interfaces, or polished surfaces for frequent changeovers.
Key Features:
- Vacuum processing for bubble reduction.
- High-shear homogenizer for finer emulsification.
- Scraper agitation for efficient mixing of viscous materials.
- Jacketed tank for precise heating and cooling.
- Optional oil and water phase tanks for comprehensive processing.
- Optional hydraulic lifting design for enhanced accessibility.
- Optional touch screen and PLC control for automation.
- Constructed with SUS304 or SUS316L contact parts for hygiene and durability.
- Custom design options to match specific batch sizes and formula behaviors.
